Wear and Spare Parts for Crushers

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How to reduce CSE maintenance costs

The premature wear of the spare parts of crushers leads to the shutdown of mining equipment and losses.

In some cases, downtime losses are dozens of times higher than the cost of the parts themselves. Therefore, mining enterprises tend to repair crushing and screening equipment as infrequently as possible and only when planned.


The cost of Element parts per tonne of recycled material is up to four times lower than parts from mining equipment manufacturers. Find out by how much you can increase the life capacity of the crusher linings in your company.

Element’s specialists will calculate by how much you can increase the repair interval of crushing and screening equipment (CSE).


Equipment compatibility

Element produces spare parts compatible with most branded equipment (Sandvik®, Telsmith®, Terex®, ThyssenKrupp®, TRIO®, Zenith®, Uralmash®, etc.).

Element guarantees compliance with the material of manufacture, geometric and operational parameters of the OEM. At the same time, the company gives a guarantee for operating time and also offers modification of geometry and material to order.

The Element catalogue includes more than 80 thousand names of spare parts: shafts, rings, bushings, gear mechanisms, bearings, side linings, crushing plates, bronecones, armored rings, body parts, etc.


Spare parts for cone and gyratory crushers

Element produces parts for cone crushers with cantilever and suspension shafts, as well as for gyration crushers of various brands.


Crusher linings

Mining Element produces linings for the cone, bowl, arm, driveshaft, the frame, as well as distribution plates.

Components for crushers from Mining Element have guaranteed compatibility with any type of crushing equipment. They are all made of high-quality materials and the customer keeps full control of the production cycle.


THOR technology: minimal lining wear

THOR is a technology for modifying the structure of manganese steel. A modifier is added to the molten metal. Thanks to it, the structure features fantastic homogeneity and density. It also reduces harmful impurities and non-metallic inclusions, which increases the strength of the product.

Mining Element uses THOR technology to produce linings for jaw, cone and gyratory crushers, as well as cast wear parts for feeders.


Spare, emergency and capital parts

Bushings for various purposes, annealed rings, cone nuts, sliding bearings, supports, brackets, plates, seals, gaskets, springs, conical and spherical bearings; shafts, frame parts, gears, and eccentrics.

An extensive warehouse programme: receive emergency parts within two weeks.

A complete list of available parts for your crusher offered by Mining Element’s manager:


Parts of jaw crushers

Element is able to solve two problems:

  • Low quality of the finished product: high bream, too large of a fraction.
  • Low operating time of linings associated with the use of unsuitable profiles and materials.

Using Element linings:

  • Improves the quality of the end product;
  • Reduces the factory’s relining downtime;
  • Reduces factory costs.

Side linings, breaker plates and fasteners

We offer standard fasteners: bolts, nuts, washers – in addition to special fasteners: wedges, clamping and supporting strips.

The side linings of the frame and the breaker plate of the movable jaw are made of manganese steel or wear-resistant steel with a high Brinell hardness.


Element TC™

Element TC – linings made of standard manganese steel alloys that are reinforced with titanium carbide inserts. They show higher resistance to impact loads and cracking. This effect is achieved through special casting processes and heat treatment of the end product.

During the tests, linings with inserts demonstrated an operating time that was 1.5 to 4 times more than those of classic manganese steel linings without inserts.


Spare parts for rotary crushers

Rotary crushers are used at all stages of crushing and often work 24/7.

Due to the high degree of reduction in size, they are widely used in coal mining and in the non-metallic materials industry. However, with a low unit cost, rotary crushers have a rather large rate of consumption.

The use of wear parts of various geometries and alloys ensures the desired performance and characteristics of the end product in each case.


Wear parts of roller crushers and presses

The repair of a roller crusher mainly involves the replacement of sluggers or crushing segments for rolls — the parts that tend to wear out the most within the crushing mechanism. The harder the ore or stone is, the sooner the parts will need to be replaced.

Mining Element produces wear parts for roller presses, as well as crushers with smooth, grooved and toothed rolls.


Warranties and delivery time

Mining Element guarantees a specific operating time in hours or tons of recycled material, depending on the equipment and operating conditions.

Engineers can provide a justification for the payback period and show the company's implemented projects demonstrating the economic efficiency of Element’s products.


Warehouse programme

Due to an analysis of the database of equipment installed at mining enterprises, Mining Element fills its own warehouses with in-demand products in order to deliver parts in the shortest possible timeframe.

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